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Customized Dry Container Innovation for a Global Tyre Manufacturer

Customized Dry Container Innovation for a Global Tyre Manufacturer

Client

A leading global tyre manufacturing company with operations in over 170 countries.

Location

India

Product

Custom-Engineered Dry Shipping Containers for Raw Rubber Storage

Synopsis

A global tyre manufacturer faced a critical challenge storing raw rubber, which expands when exposed to heat, causing overcrowding in their standard dry containers. The client needed a solution that would increase storage capacity without expanding the warehouse footprint due to spatial constraints. Our team designed and delivered customized dry containers with increased height, providing 40% more storage volume within the same footprint. This innovative and scalable solution improved storage efficiency, safety, and prevented material wastage helping the client maintain operational excellence.

About the Client:

Global leader in tyre manufacturing, known for quality, precision engineering, and operational efficiency. Headquartered in France, serves markets worldwide and manufactures tyres for automobiles, trucks, aircraft, and heavy-duty equipment. Their logistics operations require strict compliance with material handling standards, especially for storing and transporting rubber, a critical raw material in tyre production.

Objective:

Challenges:

Our Approach:

  • Designed a customized dry container measuring 20x8x12 ft, increasing the height by 3.4 ft over the standard unit and increasing internal storage volume by 40% to allow rubber to expand safely without overflow.
  • Delivered a solution that maintained the existing container footprint to fit within warehouse space limitations.
  • Ensured the design was scalable, practical, and cost-effective to meet operational requirements.
Customized Dry Container Innovation for a Global Tyre Manufacturer

Solutions Delivered:

  • Supplied over 50 custom high-cube dry containers, providing significantly more storage capacity while fitting within the existing warehouse layout and preventing material wastage caused by overcrowding.
  • The solution improved warehouse safety, set a benchmark in client satisfaction and technical accuracy, and strengthened the partnership for future collaborations.
  • Crystal Group continues to provide exceptional service and maintenance support to ensure long-term container performance.
Customized Dry Container Innovation for a Global Tyre Manufacturer

Measurable Results:

Successfully prevented raw rubber material wastage by accommodating its expansion safely, improved warehouse safety, and optimized space utilization without needing warehouse expansion.

Enhanced operational efficiency by providing a scalable and cost-effective storage solution, while delivering a solution that aligned with strict material handling and operational standards.

Strengthened client trust and satisfaction through responsive service and innovative problem-solving.

Client Testimonial:

“Crystal Group’s team understood our challenge with rubber expansion and offered a simple yet brilliant solution. Their customized containers solved the problem without requiring any change to our existing layout. We’re very satisfied with their quality and service.”

— Warehouse Operations Manager, Michelin India

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