Rapid Cold Storage Blast Freezer Installation:

Client

Mid-Size Dairy Company

Product

Active Pharmaceutical Ingredient

Industry

Dairy

A mid-sized dairy company in Maharashtra faced a significant challenge. They needed to supply branded Dahi (yogurt) to their clients but lacked the necessary blast freezer to meet the demand. The traditional process of building a blast freezer would take 6-8 months and require substantial capital expenditure (CAPEX), making it an impractical solution for their immediate needs.

Solution:

Crystal Group’s in-house design and engineering team quickly sprang into action to address the dairy company’s urgent need. Leveraging our expertise and innovative approach, we proposed a mobile Blast Freezer solution. This 30kw mobile blast freezer was designed to blast freeze 2 metric tons of dahi every day, ensuring the dairy company could meet their production and delivery schedules without delay. 

Key Features:

Rapid Deployment

Our team completed the entire project within just three weeks, from initial consultation to full operational status.

High Efficiency:

The 30kw mobile blast freezer was capable of freezing 2 metric tons of dahi daily, meeting the company's production requirements.

Cost-Effective:

By utilizing a mobile solution, the dairy company avoided the high CAPEX and long lead times associated with building a traditional blast freezer.

Implementation:

1. Assessment and Design:

Crystal Group's engineers conducted a thorough assessment of the dairy company's needs and production requirements. A customized mobile blast freezer design was quickly developed to match these specifications.

2. Fabrication and Testing

The mobile blast freezer was fabricated using high-quality materials and cutting-edge technology. Rigorous testing ensured it met all performance and safety standards.

3. Installation and Training

Within three weeks, the mobile blast freezer was delivered and installed at the dairy company's site. Our team provided comprehensive training to the dairy company's staff, ensuring smooth and efficient operation.

Results

Immediate Production Capability

The dairy company was able to begin producing branded Dahi almost immediately, fulfilling their client orders without delay.

Increased Efficiency

The mobile blast freezer's high freezing capacity ensured that production targets were consistently met, leading to improved operational efficiency.

Cost Savings:

The company saved significantly on CAPEX and avoided the lengthy construction period associated with traditional blast freezers. This allowed them to allocate resources more effectively.

Conclusion:

Crystal Group’s innovative mobile blast freezer solution provided the mid-sized dairy company with a rapid, efficient, and cost-effective solution to their urgent production challenge. By partnering with Crystal Group, the dairy company was able to meet their clients’ needs, enhance their operational efficiency, and maintain their competitive edge in the market. 

Contact Us to learn more about our customized cold storage solutions and how we can help your business overcome similar challenges.

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