Vimala Feed
Meat (Processed chicken)
FMCG
JANAKI’s poultry feed business expanded rapidly, leading to the establishment of VIMALA FEEDS PVT LTD in Andhra Pradesh. They successfully installed a Crystal blast freezer, enabling them to fulfill an unexpected urgent order, setting a new benchmark in efficiency and service.
Our client, a major processor of temperature-sensitive goods (processed food-chicken) was already using a conventional blast freezer system on their premises and supporting an important load of production. But their old system was not efficient enough in terms of cooling and the increasing demands of their production could hardly be met. This was an issue, especially when the client received a large export order out of the blue, and they now had only 3-6 months to significantly increase their freezing capacity.
Faced with the challenge of fulfilling an export order for a high-demand product, the client quickly realized their existing cooling system couldn’t keep up it was insufficient for the sheer volume and speed required to meet this time-sensitive export contract.
The clock was ticking. The client needed a quick and final solution to get their blast freezing capabilities up to scale or they stood to lose the profitable deal. It would have taken months to go the traditional route of growing their infrastructure by adding a new civil-constructed blast freezer, which they could not afford. Panic started setting in.
At this critical moment, the client turned to Crystal Group for help. After analyzing the situation, our team proposed a high-capacity, containerized Blast Freezer solution that could immediately scale the client’s freezing operations.
We have conducted an in-depth evaluation of the client’s current infrastructure and concluded that their existing blast freezing capacity could not support the new order. To cope with the increased demand, we suggest an additional blast freezer that would be able to load 1100kg in 8 hours. This would allow the client to reach 3 cycles a day for their stock which is necessary for instant clear storage of their merchandise.
Instead of building a new, costly, and time-consuming blast freezer room, Crystal offered a containerized blast freezer solution. It was engineered to handle a 3300 kg load in 24hrs, effectively multiplying the client’s output by 3 times. This made it possible for the client to process the larger volume of cargo while operating at full capacity with efficient cooling technology.
The transformation was immediate. Crystal’s portable Blast Freezer Container not only met but exceeded the client’s operational expectations. Here’s how:
With Crystal’s solution, the client was able to scale their additional freezing capacity up to 3300 kg in 24hrs by running full-capacity cycles. This allowed them to meet the demands of their urgent export order.
The containerized blast freezer solution was deployed within 7 days, allowing the client to swiftly ramp up production without missing deadlines.
Instead of investing in an additional civil-constructed freezer (which would have required large capital and time), Crystal’s Blast Freezer offered a quick and affordable solution, handling the increased load efficiently and at a lower operational cost.
Thanks to Crystal Group’s solution, the client successfully fulfilled their export contract, boosting their production capacity during the short-term surge without overhauling their existing infrastructure.
The speed and efficiency of Crystal’s Blast Freezer solution was extremely we really praised their scalability. Not only we get our export order out of the door on-time, but we have also been able to cope with additional volume increases without further stressing the system. This was not only avoided due to the containerized solution but it also defined a new standard with respect to our operational efficiency.
Crystal Group’s innovative reefer container solution was a game-changer for the client. In a time of urgent need, the client found a partner in Crystal Group, whose adaptable technology ensured that they could meet their growing business demands without compromising on quality or timelines. By choosing a flexible, containerized cold storage solution, the client not only fulfilled their immediate export order but also positioned themselves for future growth.
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