Dual Machinery Blast Freezer Installation

Dual Machinery Blast Freezer Installation:

Client

Petrochemical Company

Location

Qatar

Product

Hydrogen Peroxide

In the heart of Qatar, a renowned petrochemical company excels in producing high-grade low-density polyethylene (LDPE) for a variety of applications. A recent customer request led to a unique solution—a 40ft refrigerated container designed to international standards with dual machinery. The challenge was to maintain an ultra-low temperature of minus 30 degree celsius to safeguard a vital industrial catalyst, ‘Peroxide,’ also known as ‘Hydrogen Peroxide.’ Our commitment to excellence ensured this specialized solution met the highest industry standards.

Challenge:

Our client required a 40ft container equipped with dual, independent refrigeration units, capable of individual operation. Meeting international standards was crucial, including:

Voltage: 380/440 Volts
Frequency: 50 Hz A.C.
Unique phase and earth conditions
32 Amp circuit breaker with Type “D” motor start
A 32 Amp outlet socket within 10–15 meters of the machinery, protected by an RCD for electrical safety

Our Approach:

To address the client’s needs, our team developed a creative solution that involved merging two containers with open sides at the site. Key aspects of our approach included.

Dual Machines:

Each machine was capable of managing two containers and maintaining temperatures as low as -40°C.

Adaptation to Qatar's Conditions:

The solution was designed to withstand Qatar's scorching summer temperatures.

Double Bays:

We constructed a container with two bays, each spanning 16 feet in width, providing ample space and efficiency.

Success:

The success of this project was driven by several factors.

Communication:

Open and effective communication with the client and within our team was essential.

Innovation:

We found a creative and practical solution that met the client's unique requirements.

Dual Machinery:

Adding a second machine proved to be a game-changer, enhancing reliability and performance.

Space Efficiency:

The design maintained interior space without any compromises.

Perfect Design:

The final outcome met all the client's needs and exceeded their expectations.

Achievement:

The journey began with a client inquiry in June 2022. Despite initial challenges, we successfully fulfilled and dispatched the order in just 45 days. The order included four specially designed 40ft dual refrigerated containers. This case study highlights key elements of our success:

Planning: Meticulous planning ensured all requirements were met.
Innovation: Creative solutions addressed unique challenges.
Delivery: Swift fulfillment and delivery within an impressive 45-day timeframe.
Overcoming Rejection: Initial rejection was turned into triumphant success through persistent innovation.

Conclusion:

The successful delivery and implementation of the four 40ft dual refrigerated containers not only met but exceeded the client’s expectations. This project stands as a testament to Crystal Group’s commitment to innovation, efficiency, and customer satisfaction.

This case study showcases our ability to provide tailored, innovative solutions that address complex logistical challenges, reinforcing our position as leaders in the cold chain logistics sector.

For further information or inquiries, please contact us:

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